Unit Load Optimization & Load Bridging
January 1, 2024
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1 min read
Overview
This research program investigates the fundamental mechanical interactions between unit load components — pallets, corrugated boxes, and products — during warehouse racking storage and transportation. Understanding these interactions is critical for optimizing packaging design, reducing material usage, and preventing product damage.
Key Contributions
- Developed friction-driven finite element models to simulate load bridging effects in warehouse racks
- Created Gaussian process surrogate models for rapid prediction of unit load performance
- Investigated the effect of pallet stacking patterns on unit load bridging behavior
- Studied the impact of pallet overhang on box compression strength
Methods
Our approach combines computational modeling (FEM, machine learning surrogates) with physical testing to create predictive tools that packaging engineers can use to optimize unit load designs without expensive trial-and-error prototyping.
Selected Publications
- Predicting the Effect of Pallet Overhang on Box Compression Strength (PTS, 2023)
- Development of a Gaussian Process Model for Load Bridging (Applied Sciences, 2021)
- Friction-Driven FEM for Unit Load Simulation (Applied Sciences, 2021)
- Investigation of Pallet Stacking Pattern on Unit Load Bridging (PTS, 2018)
